1966 roof issues

Anything that pertains only to a convertible goes here. Such as: Top material, pads, mechanism, hydraulic pumps, switch and relay mechanisms, latches, etc.

Moderators: Dan Szwarc, jleonard

Post Reply
User avatar
sauceman
Addicted to Lincolns
Posts: 1382
Joined: Thu Sep 17, 2009 5:33 pm
Location: Napanee, Ontario, Canada
Contact:

1966 roof issues

Post by sauceman »

Well I got my first LCC in the shop,
1966 LCC in the shop.
1966 LCC in the shop.
The deck unlock and deck open relays are both shot, I had to bypass them both to get it open,
Getting to the relay bank.
Getting to the relay bank.
To get the roof to operate after the trunk was fully opened with the jumper, I had to use the fender switch,
Fender switch
Fender switch
The dash switch does nothing. Tried it in park and neutral, engine running and just on ACC, nothing. I suspect the neutral/park relay on the drivers inner fender might be to blame lol.
Fender relay.
Fender relay.
After I got the roof to cycle I noticed that the hydraulic check valve beside the pump was pissing oil from the bottom.
Check valve
Check valve
On a positive not there was a build sheet under the rear seat :)
DSC00029.JPG
DSC00030.JPG

Now to order some parts!

I also need to figure out the window drop on the left side. The window went down but now won't go back up when I close the door. The window switch on this door is very stiff as well.




cheers
Good judgement comes from experience, and often experience comes from bad judgement.

Yugoslavia '94' , Israel/Syria '99 , Bosnia '02 , Afghanistan '08-'09

My 1977 Town Car build
JAB
Lincoln Guru
Posts: 602
Joined: Tue Apr 08, 2008 5:57 pm
Location: Denver, Colorado
Contact:

Re: 1966 roof issues

Post by JAB »

I can rebuild your check valves for $75 each. I have also just reproduced the "spool" for these check valves, so can replace it if the viton tip is worn out.
Feel free to call me if you have any questions about getting your top working.
John Brewer
Brewer Classic Lincoln
303 562-8368
John Brewer
Brewer Classic Lincoln
303 562-8368
defrang
Addicted to Lincolns
Posts: 1027
Joined: Tue Jul 16, 2013 6:21 pm
Location: Lake Stevens, WA
Contact:

Re: 1966 roof issues

Post by defrang »

I can testify from personal experience that John can help get the convertible top, deck lid, etc working by phone consultation. Thanks for all your help John.
Robert DeFrang
User avatar
Dan Szwarc
Site Admin
Posts: 29884
Joined: Fri Jun 16, 2000 1:01 am
Contact:

Re: 1966 roof issues

Post by Dan Szwarc »

The dash switch does nothing. Tried it in park and neutral, engine running and just on ACC, nothing. I suspect the neutral/park relay on the drivers inner fender might be to blame lol.
LOL. That's the brake lamp relay.
User avatar
sauceman
Addicted to Lincolns
Posts: 1382
Joined: Thu Sep 17, 2009 5:33 pm
Location: Napanee, Ontario, Canada
Contact:

Re: 1966 roof issues

Post by sauceman »

Dan Szwarc wrote:
The dash switch does nothing. Tried it in park and neutral, engine running and just on ACC, nothing. I suspect the neutral/park relay on the drivers inner fender might be to blame lol.
LOL. That's the brake lamp relay.

Hmm, well could you inform me as to the actual location of the neutral/park relay, as according to the shop manual this is the only one in the described location.



cheers
Good judgement comes from experience, and often experience comes from bad judgement.

Yugoslavia '94' , Israel/Syria '99 , Bosnia '02 , Afghanistan '08-'09

My 1977 Town Car build
User avatar
Dan Szwarc
Site Admin
Posts: 29884
Joined: Fri Jun 16, 2000 1:01 am
Contact:

Re: 1966 roof issues

Post by Dan Szwarc »

The relay on the rubber block is the brake relay. The block is to reduce noise transmitted into the cabin. There is also a TSB for this.

There are other relays under a black plastic cover on the inner fender just below and in front of the master cylinder.
66 Relays (cover and brake booster removed)
66 Relays (cover and brake booster removed)
Black Box covering Relays
Black Box covering Relays

There's a park/neutral relay for the TOP and it should be located inside the black box.
Top Control Relay
Top Control Relay
It has four wires, 194/799-Red, 798-Red-black Stripe, 305-Orange, & 293-Violet. Not sure what color the connector is.

Jumper 305 to 293 to bypass it.

PM me if you have any 66 questions. I've had mine for 18 years. I know it inside and out.
User avatar
sauceman
Addicted to Lincolns
Posts: 1382
Joined: Thu Sep 17, 2009 5:33 pm
Location: Napanee, Ontario, Canada
Contact:

Re: 1966 roof issues

Post by sauceman »

Groovy, thanks!


cheers
Good judgement comes from experience, and often experience comes from bad judgement.

Yugoslavia '94' , Israel/Syria '99 , Bosnia '02 , Afghanistan '08-'09

My 1977 Town Car build
User avatar
Dan Szwarc
Site Admin
Posts: 29884
Joined: Fri Jun 16, 2000 1:01 am
Contact:

Re: 1966 roof issues

Post by Dan Szwarc »

As always, I recommend John Cashman for top issues. He's the man!
User avatar
sauceman
Addicted to Lincolns
Posts: 1382
Joined: Thu Sep 17, 2009 5:33 pm
Location: Napanee, Ontario, Canada
Contact:

Re: 1966 roof issues

Post by sauceman »

Big shout out to JAB for taking my call today!

I bypassed the neutral/park relay under the hood so that got the dash switch operational.

Have traced the issue down to a bad deck open switch,
DSC00095.JPG
When I hit the dash toggle switch power goes into the deck open switch were it's supposed to, but doesn't come out. The issue is only happens when opening the deck lid from the stowed position. If the roof is already up it will function as designed all the way to fully stowed, but when trying to put up the roof it won't function until I bypass it to the deck raised position.


fun fun fun



cheers
Good judgement comes from experience, and often experience comes from bad judgement.

Yugoslavia '94' , Israel/Syria '99 , Bosnia '02 , Afghanistan '08-'09

My 1977 Town Car build
User avatar
Dan Szwarc
Site Admin
Posts: 29884
Joined: Fri Jun 16, 2000 1:01 am
Contact:

Re: 1966 roof issues

Post by Dan Szwarc »

You can clean and rebuild this switch on the bench. Use twisty-wire to hold it together if you don't have small screws or rivets.

There's nothing but a roller inside that slides over embedded contacts.

Cake. Maybe 30-60 minutes to rebuild. Just charge him by the hour.
User avatar
sauceman
Addicted to Lincolns
Posts: 1382
Joined: Thu Sep 17, 2009 5:33 pm
Location: Napanee, Ontario, Canada
Contact:

Re: 1966 roof issues

Post by sauceman »

Dan Szwarc wrote:You can clean and rebuild this switch on the bench. Use twisty-wire to hold it together if you don't have small screws or rivets.

There's nothing but a roller inside that slides over embedded contacts.

Cake. Maybe 30-60 minutes to rebuild. Just charge him by the hour.

Thanks for that Dan,

Got to love old cars where you can actually fix things instead of just replacing them LOL!


cheers
Good judgement comes from experience, and often experience comes from bad judgement.

Yugoslavia '94' , Israel/Syria '99 , Bosnia '02 , Afghanistan '08-'09

My 1977 Town Car build
JAB
Lincoln Guru
Posts: 602
Joined: Tue Apr 08, 2008 5:57 pm
Location: Denver, Colorado
Contact:

Re: 1966 roof issues

Post by JAB »

Dan,
I think you are referring to the deck lid down limit switch. The deck open limit switch on a 66/67 vert does not have roller contacts. It has two contact brass tabs that are moved up and down by the portion of the button the extends into the switch.
Cleaning the contacts and contact tabs requires a delicate hand to clean the surfaces without damaging the tabs. Sauceman just needs to be extra careful when dismantling and working with this switch.
John
John Brewer
Brewer Classic Lincoln
303 562-8368
User avatar
Dan Szwarc
Site Admin
Posts: 29884
Joined: Fri Jun 16, 2000 1:01 am
Contact:

Re: 1966 roof issues

Post by Dan Szwarc »

I think you're right, John. Either way, it can be cleaned up.

This is a simple plunger switch. You'd think we'd be able to find a reasonable substitute that does the same, except it's hard to find something with three contacts that do the same thing (open some, close others).
Post Reply

Return to “Convertibles, Convertibles, Convertibles”

Who is online

Users browsing this forum: No registered users and 1 guest